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Everything you need to turn an idea into a field-ready product

Three engineers wearing safety glasses examine a 3-D mechanical part on a tablet over a blueprint, set against a blue-toned factory and schematic backdrop.

Design-for-Manufacturing (DfM) & Engineering Review

Before we cut metal or spin a board, our senior engineers run a 360° DfM review:

  • Mechanical: tolerance stack-up, wall-thickness, draft & fillet optimisation

  • Electronics: component availability, thermal layout, signal integrity

  • Cost & lead-time modelling: instant feedback on materials, processes, and alternatives

Deliverable: PDF report with annotated CAD/PCB recommendations + updated quote within 24 h

CNC Machining

Precision 3-, 4- and 5-axis milling and turning for metals & engineering plastics.

CapabilityMetrics
Materials6061/7075 Al, 304/316 SS, POM-C, PEEK, brass, more
Envelope650 × 400 × 350 mm (milling) • Ø300 × 500 mm (turning)
Typical tolerance±0.01 mm (±0.0004”)
FinishesAnodising, bead-blast, chem-film, powder-coat
CNC 5-Axis Milling
FDM & SLA 3D Printing

Industrial 3-D Printing

Fast, iterative, and functional.

  • SLA for high-resolution enclosures & clear parts

  • FDM for robust, end-use nylon or carbon-filled prototypes

  • SLS via partner line for complex lattice or low-volume bridge parts

Turnaround as quick as 48 h for priority parts.

PCB Design & SMT Assembly

Mechanical and electronic integration under one roof.

  • Schematic capture & stack-up design (2- to 10-layer)

  • Pick-and-place capacity: 0201 packages, BGA down to 0.4 mm pitch

  • Reflow & selective-soldering, functional ICT/ATE on request

  • Firmware hand-off compiled and flashed if provided

Trace-to-chassis fit is verified against your enclosure before we ship no more late-cycle surprises.

Close-up of a surface-mount pick-and-place nozzle lowering a microchip onto a green printed-circuit board while a technician in a blue lab coat and safety glasses observes in the background.
Two engineers in lab coats and safety glasses wire a green PCB inside a metal enclosure while monitoring results on a laptop, with test equipment behind them.

System Integration & Functional Prototyping

We don’t stop at “two bags of parts.” We deliver:

  1. Full mechanical assembly (bonding, fasteners, inserts)

  2. Electronic harness & board install

  3. Basic firmware flash / smoke test

  4. Dimensional and functional verification sheet

You receive a ready-to-demo, ready-to-test prototype—not a kit to build at midnight.

Pilot & Low-Volume Production

Need 20, 50, or 200 units for verification builds, beta users, or investor demos?

  • Dedicated jig & fixture design for repeatability

  • Serialisation, basic traceability, and packaging to your SOP

  • Capacity scaling to 1 000 pcs without transferring tooling

Female technician in a light-blue lab coat and gloves inspects boxed electronic devices on a small conveyor while a robotic arm operates behind her in a well-lit factory.
Female professional signs an “Approved” compliance binder while a male colleague in safety glasses reviews ISO 9001, CE, and FCC checklist on a tablet in an office lined with neatly labeled binders.

Compliance & Documentation

  • First-Article Inspection (FAI) with CMM report

  • Material certificates, RoHS / REACH statements

  • Optional IQ/OQ support (ISO 13485 & FDA 21 CFR 820 alignment)

Logistics & After-Build Support

  • Global shipping with customs paperwork handled

  • On-call engineer for post-delivery tuning or redesign

  • File and BOM management under secure EU server with NDA by default

Customer-support agent with headset tracks shipments on a computer while a colleague looks on, and warehouse workers load boxes into a truck amid tall pallet racks.

WARNING MACHINES is a full-cycle engineering company specializing in custom machine design, rapid prototyping, and scalable manufacturing solutions.

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